I am indeed using DirectUnpack because the rpi isn't the fatests machine when unpacking bigger files (50GB+). In the partical case it was a 90GB download with rars splitted to 1000MB.
I am using dietpi as OS and by default swapping is disabled. So I enabled swapping to the hdd with a maximum size of 8GB and will give it a retry. Not sure what free -m shows with this particular download, but it looks fine when doing others downloads:
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total used free shared buff/cache available Mem: 3877 318 1780 29 1779 3383 Swap: 8191 0 8191